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Sr Engineer- Advanced Battery Testing Job Opening In Kochi – Now Hiring V-Guard


Job description

JOB DESCRIPTION


DEPARTMENT: R&D Electronics

POSITION: Senior Engineer – Advanced Battery Testing (Product Validation Lab)

JOB STATUS: Full time

LOCATION: Kochi, HO


Responsibilities:

• Develop and execute Design Verification Plans & Reports (DVP&R) for advanced chemistry battery packs.

• Conduct pack-level performance validation using pack testers, inverters, solar inverters,

solar charge controllers, and chargers.

• Verify application compatibility across various power electronics systems and operational

modes.

• Perform safety-critical tests, including nail penetration, thermal runaway simulation,

overcharge/over-discharge, and short-circuit testing.

• Conduct environmental and mechanical robustness tests (thermal cycling, vibration,

humidity, dust ingress).

• Perform accelerated life testing (HALT, endurance runs) to assess pack reliability.

• Execute BMS functional verification for pack-level applications and ensure compliance

with safety cut-offs.

• Support limited cell-level characterization and BMS testing when required.

• Operate and maintain DAQs, oscilloscopes, thermal chambers, environmental chambers,

and pack test rigs.

• Conduct Root Cause Analysis (RCA) for pack-level failures and recommend design or

process improvements.

• Analyse test data to support Design for Manufacturing (DFM) and design optimization.

• Prepare detailed technical reports with test results, deviations, conclusions, and

recommendations.

• Ensure compliance with relevant IEC, BIS, UN38.3, and other applicable standards.


Communication:

Strong verbal and written skills for creating clear test plans, procedures, and reports.

Ability to present validation findings to R&D, Operations, and Certification stakeholders

effectively.


Core Competencies:

• Expertise in battery pack testing methodologies for advanced chemistries.

• Proficiency in safety and environmental testing for battery packs.

• Understanding of battery integration with inverters, solar systems, and chargers.

• Hands-on experience with pack testers, DAQs, and environmental testing equipment.

Interpersonal Competencies

• Effective collaboration with R&D internal cross-functional teams.

• Proactive approach to problem-solving and continuous process improvement.

• Strong organizational and multitasking abilities.


Professional Skills Required:

• Deep understanding of lithium-ion, sodium-ion, and other advanced battery chemistries.

• Knowledge of BMS functionality, pack assembly, and safety systems.

• Skilled in operating oscilloscopes, power analysers, thermal chambers, vibration tables,

and environmental test rigs.

• Ability to execute both manual and automated testing workflows.

• Proficiency in MS Office for data analysis, reporting, and documentation.


Desirable:

• Experience in UN38.3, IEC 62133, and BIS safety certification testing.

• Knowledge of EMI/EMC testing for battery systems.

• Exposure to statistical reliability tools (Weibull, Arrhenius).


Educational Qualifications & Experience:

Bachelor’s degree in Electrical or Electronics Engineering (or related discipline).

5–10 years of hands-on experience in battery pack testing and validation in a product

design validation environment.


Industry Preferred:

Battery system manufacturers, energy storage system developers, inverter/UPS/solar

product manufacturers.


General Requirements:

• Self-motivated, process-driven, and detail-oriented.

• Strong analytical and strategic thinking skills.

• Commitment to quality, safety standards, and continuous improvement.

Required Skill Profession

Engineers


  • Job Details

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Explore profound insights with Expertini's real-time, in-depth analysis, showcased through the graph here. Uncover the dynamic job market trends for Sr Engineer in Kochi, India, highlighting market share and opportunities for professionals in Sr Engineer roles.

587996 Jobs in India
587996
3657 Jobs in Kochi
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